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Fully automatic hardness testing plant with test point preparation HBW 10/3000, HBW 5/750, HRC

Test Methods Variants Test methods & load application

 

 

Brinell
DIN EN ISO 6506, ASTM E-10

  • HBW 5/750
  • HBW 10/3000

 

Rockwell
DIN EN ISO 6508, ASTM E-18

  • HRC

Geïntegreerde conversies: DIN EN ISO 18265, DIN EN ISO 50150, ASTM E140

Fully automatic test point preparation

with exact milling depth adjustment

A strong partnership

A strong partnership

  • Advantages for the customer: All-in-one supplier - "all from one source"
  • long standing experience in automation
  • long standing experience in hardness testing
  • fitted complete solutions - short cycle times
  • solution finding with customer
  • increased efficiency
  • professional service
  • made in Austria

Application Area

Application Area

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

Highlights

Highlights

  • standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
  • fully automatic hardness testing cycle
  • fully automatic image analysis with brightness adjustment
  • applicable as inline solution in heavy laboratory construction
  • fully automatic test point preparation
  • exact milling depth adjustment

Big Test Room Concept

Big Test Room Concept

  • latest technology, innovative design
  • test room for transport and magazine catch developable
  • for loading the work pieces from above the test unit moves out of the feeding zone
  • work piece loading possible from 5 sides
  • test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

Control Software Qpix T12

Control Software Qpix T12

  • Siemens S7-control
  • Joystick for manual axis movement
  • execution acc. to European CE-directive
  • all axis servo controlled
  • ringlight in bright- and dark field process
  • quick auto focus
  • possibility for manual 2nd test
  • 12" touch screen display
  • Windows 7 integrated

Data Management

Data Management

  • numerous statistic functions: bar graph, progression, histogram
  • exporting of measurement value list as "Excel" (CSV)
  • A4 test protocol as PDF / direct print-out
  • data storage on USB stick
  • data link to ERP system and database
  • order registration
  • target value taking over
  • actual value forwarding

Options

Options

  • marking via pin marker
  • milling chip suction
  • Qdas link
  • ERP link
  • upgradeable as inline-solution with conveyor
  • ultrasonic test, VP-test (spectral analysis)
  • integrated work piece
  • measurement systems
  • handling manipulators
  • test height adjustable
  • multiple test points with mean values
  • test point defineable via light point

Qradial Technical Data

 

Qradial
Test belasting bereik60 - 3000 kg  (589 - 29430 N)
Test methodes volgens standaardenHBW5/750, HBW10/3000, HRC
Max. test breedte1100 mm
Test hoogte / pad1600 mm / 800 mm
Keeldiepte650 mm
Data interface3x USB, 1x RS232, 1x RJ45 (Ethernet)
Gewicht van basismachine4800 kg
Machine afmetingen(LxBxH) 2500 x 1900 x 2800 mm